Winners of multiple awards

Our filament wound rim range won several of the highest honours in the bicycle and technology industry with filament winding being recognized as the most interesting carbon rim manufacturing technology in the world.


Key Benefits of Filament Winding over Manual Layup



Better quality and batch uniformity

Because filament winding is a machine managed process there are no random layup errors. Uncontrolled layup errors are one of the biggest drawbacks of the manual layup process. This leads to higher accuracy and precision and further contributes to our lower manufacturing costs.

The best method for manufacture of CFRP

Filament winding is theoretically the best method for manufacturing carbon fiber reinforced plastics (CFRP) as all fibers are placed under constant tension, in a single plane (cf. weaving which crimps the fibers) and in an optimal geometry that has no sharp bends or kinks. This results in the highest possible strength to weight and stiffness to weight ratios.

45 degree fiber bias

Our current winding pattern employs a +45/-45 degree winding bias which results in our rims and wheels having very high lateral stiffness (side to side), but lower than average radial stiffness (up and down). This results in wheels built with our filament wound rims being very stiff and responsive to acceleration, while enhancing road holding and lowering the occurrence of tire pinch flats or rim damage due to impact.

Unique

We are the only manufacturer in the world that offers filament wound rims. Thus, besides the performance and cost benefits that our technology offers, you also get a product that is distinct from every generic carbon fiber rim that is available in the market.

Key Benefits of CTL over Traditional Manual Layup



Perfect finish quality

The layup is perfectly formed outside of the rim thus there is no possibility of presence of bubbles or wrinkles that can occur when carbon fiber is laid up inside the mold, as is the case with other manual layup rims

One piece layup

Because CTL layup consistes of single pieces of UD fabric there are no overlaps, no misalignment and no breaks or cuts in the carbon fiber. The benefits of this are decreased weight and increased strength of the rims

Better uniformity

CTL utilizes a custom made tool set to lay up the carbon fiber layers outside of the rim mold, around a solid mandrel. This allows us to lay up the entire rim in one piece, without needing to cut the carbon fiber into individual patches.

Unique

CTL process results in unique looking carbon rims as there are no visible joints or segments. In fact they appear to be painted except for the fact that the UD carbon fiber surface is clearly visible.


Venn wheels for disc brakes

# Venn Rev 35 TCD

Filament wound 35mm profile disc brake wheels. Ideal for road bikes, cyclocross and MTB

# Venn 35 TUD

Continuous tangent layup tubular wheels for disc brake bicycles. Suitable for road and cyclocross use

# Venn Alter 44 TCD

Continuous tangent layup 44mm profile disc brake wheels for road cyclocross or gravel bike

# Venn Enduro TCD

Continuous tangent layup 650B/27.5" wheels for disc brake road and MTB use

Wind tunnel tested aerodynamics

Venn Rev 35 rim series is the only OEM rim with wind tunnel data. You can be confident that our rim does not just look aerodynamic, but that it actually is aerodynamic. The results show that the Venn Rev 35 rims compare very well to much deeper profile rims while offering superior handling in cross winds and lower weight.





Venn Rev 35 TCD tubeless clincher wheels - disc brake

The 35mm deep and 27mm wide rim profile and the +45/-45 degree carbon fiber winding angle results in wheels that are laterally very stiff, but vertically compliant increasing the responsiveness and road holding ability when compared to traditional carbon wheels. The wheels are compatible with clincher, or tubeless tires that when used with a sealant virtually eliminate the inconvenience of having a flat tire away from home, or during a race.

Front wheel

Rim technology Filament wound construction
Rim depth 700C 35mm
Width 27mm
Hub used Venn Rea db, modular construction
Hub width 100mm
Brake system Disc brake
Spokes Pillar PSR 1422
Spoke count 24
Spoke length Drive 282mm, non-drive 272mm
Nipples Sapim©
External nipples Yes
Lacing pattern 2 cross
Axle compatibility 12x100mm or 15x100mm or 5mm QR
Tire system Tubeless or clincher
Max tire pressure 125psi/28mm, 80psi/32mm, 60psi/32mm+
Parts included Rim tape, tubeless valve
Weight 700g


Rear wheel

Rim technology Filament wound construction
Rim depth 700C 35mm
Width 27mm
Hub used Venn Rea db, modular construction
Brake system Disc brake
Spokes Pillar PSR 1422
Spoke count 24
Spoke length Drive 278mm, non-drive 279mm
Nipples Sapim©
External nipples Yes
Lacing pattern 2 cross
Hub system 11 speed Shimano/SRAM/Campagnolo/XD
Axle compatibility 12x142mm or 12x135mm or 5x135QR
Tire system Tubeless or clincher
Max tire pressure 125psi/28mm, 80psi/32mm, 60psi/32mm+
Parts included Rim tape, tubeless valve
Weight 800g



Venn 35 TUD tubular wheels - disc brake

The 35mm deep and 27mm wide rim profile results in wheels that are laterally very stiff, but vertically compliant increasing the responsiveness and road holding ability when compared to traditional carbon wheels. The wheels are compatible with tubular tires.

Front wheel

Rim technology Continuous tangent layup
Rim depth 700C 35mm
Width 27mm
Hub used Venn Rea db, modular construction
Hub width 100mm
Brake system Disc brake
Spokes Pillar PSR 1422
Spoke count 24
Spoke length Drive 282mm, non-drive 272mm
Nipples Sapim©
External nipples Yes
Lacing pattern 2 cross
Axle compatibility 12x100mm or 15x100mm or 5mm QR
Tire system Tubular
Weight 570g


Rear wheel

Rim technology Continuous tangent layup
Rim depth 700C 35mm
Width 27mm
Hub used Venn Rea db, modular construction
Brake system Disc brake
Spokes Pillar PSR 1422
Spoke count 24
Spoke length Drive 278mm, non-drive 279mm
Nipples Sapim©
External nipples Yes
Lacing pattern 2 cross
Hub system 11 speed Shimano/SRAM/Campagnolo/XD
Axle compatibility 12x142mm or 12x135mm or 5x135QR
Tire system Tubular
Weight 690g



Venn Alter 44 TCD tubeless clincher wheels - disc brake

The Venn Alter rims are made using our novel CTL manual layup process. The Alter are designed to accommodate wider tires. The 44mm deep and 26mm wide U-shaped profile provides a very strong platform allowing us to reduce the rim weight to just 430g and still deliver exceptional strength. The Venn Alter wheels are the only carbon wheels in the market that are made primarily for cyclocross or gravel bike use. The rims are compatible with clincher or tubeless clincher tires that when used with a sealant virtually eliminate the inconvenience of having a flat tire away from home, or during a race.

Front wheel

Rim technology Continuous tangent layup
Rim depth 700C 44mm
Width 26mm
Hub used Venn Rea db, modular construction
Hub width 100mm
Brake system Disc brake
Spokes Pillar PSR 1422
Spoke count 24
Spoke length Drive 273mm, non-drive 268mm
Nipples Sapim©
External nipples Yes
Lacing pattern 2 cross
Axle compatibility 12x100mm or 15x100mm or 5mm QR
Tire system Tubeless or clincher
Max tire pressure 125psi/28mm, 80psi/32mm, 60psi/32mm+
Parts included Rim tape, tubeless valve
Weight 720g


Rear wheel

Rim technology Continuous tangent layup
Rim depth 700C 44mm
Width 26mm
Hub used Venn Rea db, modular construction
Brake system Disc brake
Spokes Pillar PSR 1422
Spoke count 24
Spoke length Drive 268mm, non-drive 270mm
Nipples Sapim©
External nipples Yes
Lacing pattern 2 cross
Hub system 11 speed Shimano/SRAM/Campagnolo/XD
Axle compatibility 12x142mm or 12x135mm or 5x135QR
Tire system Tubeless or clincher
Max tire pressure 125psi/28mm, 80psi/32mm, 60psi/32mm+
Parts included Rim tape, tubeless valve
Weight 825g


Venn Enduro 27.5 TCD tubeless clincher wheels - disc brake

The Venn Enduro rims are made using our novel CTL manual layup process. The rim profile results in a lightweight rim that is still very strong and allows building of aggressive and stiff rims suitable for various mountain bike disciplines. The Venn Enduro 27.5 TCD wheels are intended for technical cross country riding or competitive racing.

Front wheel

Rim technology Continuous tangent layup
Rim depth 700C 31.3mm
Width 27.3mm
Hub used Venn Rea db, modular construction
Hub width 100mm
Brake system Disc brake
Spokes Pillar PSR 1422
Spoke count 24
Spoke length Drive 269mm, non-drive 262mm
Nipples Sapim©
External nipples Yes
Lacing pattern 2 cross
Axle compatibility 12x100mm or 15x100mm or 5mm QR
Tire system Tubeless or clincher
Max tire pressure 125psi/28mm, 80psi/32mm, 60psi/32mm+
Parts included Rim tape, tubeless valve
Weight 605g


Rear wheel

Rim technology Continuous tangent layup
Rim depth 700C 31.3mm
Width 27.3mm
Hub used Venn Rea db, modular construction
Brake system Disc brake
Spokes Pillar PSR 1422
Spoke count 24
Spoke length Drive 262mm, non-drive 264mm
Nipples Sapim©
External nipples Yes
Lacing pattern 2 cross
Hub system 11 speed Shimano/SRAM/Campagnolo/XD
Axle compatibility 12x142mm or 12x135mm or 5x135QR
Tire system Tubeless or clincher
Max tire pressure 125psi/28mm, 80psi/32mm, 60psi/32mm+
Parts included Rim tape, tubeless valve
Weight 720g


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